Innovative System

# **Air Conveyor Specification & Details** 

## **1. Introduction** 
An **air conveyor** is a specialized conveying system designed to transport lightweight containers, primarily PET bottles, using a high-velocity airflow. It is widely used in industries like beverage, food, pharmaceutical, and personal care, where non-contact and high-speed transportation is required. 

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## **2. Technical Specifications** 

### **2.1 General Parameters** 
- **Conveyor Type:** Air Conveyor for PET Bottles 
- **Material:** Stainless Steel (SS 304/316) or Aluminum Frame 
- **Conveyor Width:** Customizable as per bottle size (typically 80–200 mm) 
- **Conveyor Length:** Available in modular sections (1m to 10m per section) 
- **Bottle Size Compatibility:** 200 ml to 2.5 L PET Bottles 
- **Bottle Neck Support Rail:** Adjustable to suit different neck diameters 

### **2.2 Airflow System** 
- **Blower Type:** High-pressure centrifugal blower 
- **Blower Power:** 3–15 kW (depending on conveyor length and speed) 
- **Air Velocity:** 15–30 m/s 
- **Air Duct Design:** Perforated ducts for uniform airflow 
- **Filtration:** HEPA/Pre-filters to ensure clean air supply 

### **2.3 Conveyor Control & Automation** 
- **Control System:** PLC-based automatic control 
- **Speed Control:** Variable Frequency Drive (VFD) for speed adjustment 
- **Sensors:** 
  - Bottle detection sensors (photoelectric) 
  - Jam detection sensors 
  - Airflow pressure sensors 
- **Emergency Stop:** Push-button for immediate stop 

### **2.4 Installation & Maintenance** 
- **Mounting Type:** Floor-mounted or overhead suspended 
- **Cleaning & Maintenance:** Easy-access design with removable panels 
- **Noise Level:** Below 80 dB(A) 

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## **3. Uses of Air Conveyor** 
- **Beverage Industry:** Transporting empty PET bottles to filling stations 
- **Food Industry:** Moving lightweight food packaging containers 
- **Pharmaceuticals:** Handling sterile plastic bottles in clean rooms 
- **Cosmetic & Personal Care:** Efficiently conveying bottles for lotions, shampoos, etc. 

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## **4. Benefits of Air Conveyor** 

### **4.1 Efficiency & Speed** 
- High-speed transportation, suitable for fast production lines 
- Eliminates manual handling, reducing labor costs 

### **4.2 Hygiene & Cleanliness** 
- Non-contact system prevents contamination of bottles 
- Uses filtered air, ensuring a dust-free conveying process 

### **4.3 Flexibility & Customization** 
- Adjustable to different bottle sizes and neck designs 
- Modular design allows easy expansion of conveyor length 

### **4.4 Low Maintenance & Cost-Effective** 
- Minimal mechanical parts reduce wear and tear 
- Lower energy consumption compared to traditional conveyors 

### **4.5 Safety & Reliability** 
- Integrated sensors prevent jams and bottlenecks 
- PLC-based automation ensures smooth and controlled operation 

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This air conveyor system provides an efficient, safe, and hygienic method for transporting PET bottles in high-speed production environments. Would you like additional details or customization options?